Originally published on 3M News Center

3M has teamed up with General Motors on something that has never been done before in automotive manufacturing: automating paint repair on a moving production line.

GM is using 3M’s Finesse-it™ Robotic Paint Repair System which incorporates 3M robotics, stream motion software, process modeling, and abrasive technology to fix imperfections in the paint topcoat on vehicles coming off the assembly line. GM installed the system at its Spring Hill, Tennessee, plant where the automaker manufactures Cadillac SUVs, and is exploring more installations and applications of the system at other facilities in the future. 

3M helped GM develop a solution to a challenge that all automakers face – finding and fixing paint imperfections as vehicles roll through the assembly line. When repairs are done by hand, they can be labor-intensive and unpredictable. 3M’s Finesse-it Robotic Paint Repair System makes that process more efficient and accurate. 

Here’s how it works: First, a high-tech vision system checks the car from all angles to find and categorize any imperfections in the paint topcoat. This data helps the system create the best paint repair plan. Next, the car moves to sanding and polishing. Robots follow precise instructions to fix the imperfections using 3M’s software, hardware, special abrasives and polishes. The system can even work on a moving assembly line, which is how GM is using it at Spring Hill.   

Ryan Odegaard, GM’s Director of Paint Polymers and Additive Manufacturing at GM, called implementing the 3M Finesse-it Paint Repair System the “final frontier of automation” for the automaker’s high-volume paint shop. Odegaard spoke about how GM and 3M are partnering on robotic paint repair at 3M’s Thought Leadership Theater at CES in Las Vegas in January. 

“At GM, many of our processes are already automated and this is a very complicated area to think about automating,” Odegaard said. “If you have a customer-facing product, you have to make sure that that paint finish is perfect because it’s the first thing you see when you go into a dealership.”

Odegaard added that whether it’s an automotive or industrial paint process, there’s always a chance of surface imperfections. Those need to be fixed at the end of the process and up until now that’s been one of the most labor-intensive steps for car manufacturers.  

“Basically, you have layers of inspection and layers of people who are interfacing with that surface to correct those surface issues,” Odegaard said.

GM looked to 3M, with its expertise in material science and abrasive technology, to help the automaker automate that process. To create a solution, 3M leveraged its decades of expertise in robotics, abrasives and software. 

At CES, Marcus Pelletier, Global R&D Director of Systems Development at 3M, said that all comes together as the robotic arms, tipped with 3M abrasive discs, descend on the vehicle to fix surface imperfections in the paint job.

“We are streaming information to that robot approximately every 10 milliseconds,” Pelletier said. “Because we’re doing it in real-time, if we detect something when the tool touches the car … we can modify our trajectories dynamically on the fly so that we end in the right spot every time.”

3M’s work with GM to revolutionize and simplify the automaker’s paint repair system, shows that 3M is committed to taking on customers’ challenging problems with continuous innovation in abrasives and robotics.

“We don’t want to tackle the easy problems, the easy problems others are solving,” said Pelletier. “We wanted to find the hard problems and showcase our capabilities and deliver that value, and we’re going to continue doing that.”

Authored by Cindy Bratel

Manufacturing stands at its most crucial turning point as the current production systems are reaching their limits due to being built on centuries of treating resources as infinite and waste as inevitable. The world is witnessing a fundamental shift in how things are manufactured. Every element is vital, from the energy that powers factories to material sourcing and the end-of-life process for products.

Technology can help manufacturers make the inevitable shift towards sustainability. Achieving success in this shift to sustainability depends on having a seamless integration into both business strategy and operations. Technologies like IFS Cloud have a product roadmap that helps manufacturer’s sustainability needs. Unlike traditional industries that were driven by profit alone, this transformation is pushed by multiple forces: resource scarcity, regulatory pressure, market demands and technological breakthroughs. To stay competitive, it’s important for manufacturers to understand these factors.

How sustainable manufacturing works

Sustainable manufacturing is built on the foundation of how companies design, produce and manage their operations. Manufacturers can achieve true sustainability by forming a closed-loop system where waste becomes raw material, where energy comes from renewable sources and where products are designed to be reused or remanufactured from the start. Below are the fundamental principles that guide businesses to create products that balance accountability and profit:

Resource optimization includes the efficient use of raw materials, energy and water throughout the production process. This principle focuses on maximizing value from every input while minimizing waste. It can be achieved by systemic monitoring and management of all resources entering and leaving the manufacturing process.Zero waste manufacturing aims to eliminate all forms of waste from production. To achieve waste-free processes, manufacturers should rethink traditional methods and find innovative ways to use or repurpose all materials and resources.Supply chain integration promotes collaboration across the entire supply chain to reduce environmental impacts. It involves working with suppliers, logistics partners and customers to create more sustainable product lifecycles. Shared goals and coordinated efforts are required to achieve sustainability in supply chain processes.Design for sustainability ensures environmental aspects are integrated into product development from early stages. Sustainable product design considers factors like material efficiency, energy consumption, repairability and recyclability.

What trends and technologies are transforming manufacturing

Circular economy is the path forward, promoting the use of renewable materials, minimizing waste and designing recycling products. Companies can leverage advanced recycling technologies to enable the complete breakdown and reuse of materials across product lifecycles. Manufacturers adopting circular economy practices can reduce their environmental footprints.Advanced material technologies are creating new opportunities for manufacturers. Bio-based materials, developed from renewable sources are replacing petroleum-based materials. Similarly, innovative materials with improved durability and recyclability are being developed.Artificial intelligence (AI) and machine learning (ML) technologies help manufacturers with predictive analytics for resource consumption, waste reduction and energy efficiency. Moreover, these technologies can identify complex optimization opportunities across various business processes.Renewable energy systems are becoming more efficient and economically viable for manufacturers. These systems include solar, wind and hydrogen technologies. Energy storage technologies are allowing manufacturers to create more stable and reliable renewable energy systems. Similarly, microgrids enable companies to develop localized intelligent energy networks to manage energy consumption.Carbon capture and utilization technologies can now capture industrial carbon emissions and convert them into useful materials or energy sources. Traditional carbon reduction approaches are now being rejected for technologies that create economic opportunities from what was previously considered waste.Additive manufacturing reduces material waste and guides more sustainable production approaches. For instance, 3D printing technologies allow for precise material use and reduce transportation, encouraging more localized production.

Why sustainable manufacturing is a catalyst for business success

Sustainability in manufacturing provides business benefits that extend beyond environmental factors. These benefits create both immediate returns and long-term value.Sustainable manufacturing strategies contribute to financial value creation. Companies implementing any kind of sustainability program experience annual cost reductions through resource efficiency. These savings can manifest across energy consumption, material usage and waste reduction.By proactively implementing sustainable practices, manufacturers can mitigate risks comprising potential penalties and position themselves favorably with regulatory bodies. Early adoption also provides a strategic advantage in navigating regulatory compliance.Sustainable manufacturing initiatives strengthen brand equity. The improved market positioning often translates into increased market share and helps companies maintain existing customer relationships while attracting new environmentally conscious consumers.

IFS Cloud technology allows manufacturers to align their economic objectives with sustainability goals by offering tools for supply chain transparency, emissions tracking and sustainability reporting. Together, Baker Tilly and IFS provide sustainability consulting expertise with modern ERP platforms, enabling manufacturers to develop sustainability strategies supported by robust technology.

Connect with a Baker Tilly specialist to learn more!

Mastercard

As Chelsee Pettit kneeled on the floor, a bottle of Windex in one hand, a fistful of paper towels in the other, she knew one thing for certain: She had made it.

Pettit, founder of the Indigenous clothing brand Aaniin, was mopping the floors of her 6,500-square-foot pop-up at Toronto’s Eaton Centre — supported by Mastercard, it was billed as the first 100% Indigenous-owned department store in Canada — while her team rang up tens of thousands of dollars in sales. “Holy cow, this is actually working,” she recalled thinking at the time. “It was working because I was letting my team do what they needed to, making money in the space.”

Pettit’s entrepreneurial journey didn’t begin with a clear path or a traditional business plan. It wasn’t until she saw a man wearing a T-shirt with an Indigenous symbol that she felt an immediate sense of connection. Excited to learn more, Pettit, who is Anishinaabe and a member of Aamjiwnaang First Nation, approached him — only to discover the symbol was not Indigenous at all, but simply a triangle.

But this disappointment quickly turned to inspiration. “That’s when I decided to create something real,” she recalls, leading her to launch Aaniin, a brand that tells stories and connects wearers to Indigenous culture through meaningful design via QR codes on the apparel.

Aaniin, which means “hello” in Ojibwe, quickly grew into a successful venture. In 2022, Pettit was recognized as one of the inaugural recipients of the Mastercard x Pier Five Small Business Fund, helping to propel Aaniin’s growth. Today, Aaniin is a true reflection of Pettit’s vision for inclusivity, community and collaboration. The Mastercard Newsroom sat down with Pettit to learn more about her entrepreneurial journey, the lessons she’s learned and what’s next for Aaniin.

What was your journey as an entrepreneur, and how did you develop the skills that led you to start your business?

Pettit: I dropped out of three college programs before the age of 21. I just wasn’t having a lot of success with traditional schooling. The whole trajectory of going to school, getting a corporate job and then working to buy a house — it wasn’t for me. So, I decided that when I turned 18, I would drop out and get a job working at LensCrafters and Pearle Vision in the mentor department. It was the first time I was able to learn a skill and put it into practice. I was amazing at it. Within a few weeks, I was one of the best salespeople at that store. At 18, not knowing what I was doing with my life, working in retail was such a blessing. It gave me confidence and made me realize that I do have a lot of knowledge to offer — just not in traditional ways.

Three years later, I had another business idea called Intuition Business Solutions. I wanted to create a space for Indigenous representation in business consulting, not just for Indigenous businesses but for small businesses in general. I’d offer services like marketing or website redesigns for free to coffee shops, which I knew couldn’t afford them. I was still working as a store manager, so I filled my extra hours with learning new skills, like business registration. I designed logos, built websites and helped small business owners who didn’t know how to navigate these tasks.

The vision for that business idea ultimately led me to what Aaniin is today. I wanted to create an inclusive workplace where people could learn valuable skills without needing a formal education. My goal was to build an ecosystem where businesses could collaborate and support each other.

As an Indigenous female entrepreneur, what are some of the challenges you face in the business world, and how have you navigated them?

Pettit: As Indigenous people, we face many barriers — cultural appropriation, access to capital and the assumption that we should donate all our profits because we’re seen as part of a communal, socialist economy. People often think that I donate all proceeds to Indigenous charities, which is crazy. We’re a for-profit business trying to impact the Indigenous economy, and we can’t do that if we donate all of our profits.

I also knew people would place higher expectations on me as an Indigenous business owner. With manufacturing, I started this business with a $300 credit card bill. I didn’t have thousands of dollars to launch a clothing brand or hire a graphic designer. I spent every minute of my time trying to grow the brand for free because I didn’t have resources.

I think many people severely overestimate what it takes to start an Indigenous business. They don’t understand how small businesses are built in general, and they expect us to operate at a much higher standard. For example, people think we should be weaving fabrics in our backyards. I’ve had many people at markets ask if I made the T-shirts myself. I tell them, ‘No, it’s a T-shirt. There are suppliers and manufacturers for a reason — they’ve figured out how to do it. I don’t need to reinvent the wheel.’

How did you approach making your brand more accessible and inclusive for a wider audience?

Pettit: When I announced that I was starting my business, my mom, who’s Belgian and Dutch, immediately asked, ‘Can I wear this T-shirt?’ I told her, of course, it’s just a T-shirt, not regalia. She asked, ‘What if I don’t know how to pronounce it or remember what it says?’ I said, ‘Indigenous people who don’t speak the language won’t know how to pronounce it either, or what it says.’

That’s when I decided to bridge the educational gap. I wanted to take the pressure off the wearer, so they wouldn’t feel stressed about being asked what the T-shirt says. I added QR codes to all of our garments and accessories. Each design links to our translation page, where customers can see the meaning behind the designs.

You were an inaugural recipient of the Mastercard x Pier Five Small Business Fund in 2022. What motivated you to apply and how did it impact Aaniin’s success?

Pettit: At that time, I didn’t know where to start, had no money and was selling garments every day after work. I’d go out to market on weekends and sell the whole time. It was like that for about two and a half months, and I made $15,000, which was great, but there was no profit because I didn’t have proper manufacturing processes and was doing everything for free. The garments were expensive, too.

Receiving that grant was a huge boost for the business. I remember filling out the application — it was a personal experience. They weren’t asking typical grant questions like, “What will you do with the money?” or “What’s your secret sauce?” Mastercard really wanted to understand what was going on with the business. The questions felt personalized, and it seemed like they genuinely cared about the businesses, our personalities and our missions … It was the first time I was really able to step back and think big picture. As a business owner, you’re always focused on the now, so it was nice to reflect on the future.

You just finished up your four-week pop-up at the Eaton Centre in Toronto. How does it feel to break new ground in such a significant way?

Pettit: At the pop-up, nothing has changed from when I started four years ago. I was still doing everything alone, reaching out to the Eaton Centre with no money. It was a scary thing to do, but delusion was the only thing that gave me the confidence to keep moving forward. As an entrepreneur, you just get better at utilizing resources and finding faster and bigger ways to do things.

Zooming out a bit, what role do you believe small businesses play in shaping communities and driving economic growth in general?

Pettit: A huge role. Take, for example, the fact that we saw almost every single customer we ever had come back to our pop-up in the Eaton Centre. People are looking for community. People enjoyed the staff smiling, engaging with them and sharing stories about all the businesses. Our staff was called storytellers, not sales associates, because we weren’t just selling products. We were sharing the meaning and purpose behind the Indigenous brands in the store. I love focusing on product knowledge and storytelling — it’s one of my best skills.

This was one of the biggest things to prove that people want in-store experiences. They don’t want cookie-cutter retail or big-box store displays. We added personal touches to everything — merchandising, marketing and every product in the store had personality behind it. That’s something I think is severely lacking in other retailers in the mall.

Looking to the future, what are your goals for Aaniin? How do you plan to grow your brand and continue to impact the Indigenous business landscape?

Pettit: For the first time, I’m able to invest in others more than I invest in myself. Investing in my employees is massive. I’ve been doing this alone for four years, so this is the first year I have a small team to support me. Looking ahead, we might be able to do three pop-ups next holiday season, or the one after that. I’m not focused on hard timelines; I want to prioritize the quality of what we execute moving forward.

Originally published by Mastercard

Follow along Mastercard’s journey to connect and power an inclusive, digital economy that benefits everyone, everywhere.

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